Manual visual inspection inevitably misses defects, with constant brand-damage risk from escaped defective products.
Manufacturing / Cosmetics / Visual Inspection / Image Processing
AI Visual Inspection Solution
AI visual inspection for defect detection, appearance checks and dimensional judgment, tailored to real production environments.
Are you facing these challenges?
Hiring and training inspectors is increasingly difficult, with rising labor costs. Expert tacit knowledge remains uncodified.
Lighting variation and object differences make stable judgment difficult with rule-based image processing alone.
Turn Manual Checks into Practical AI Visual Inspection
Production inspection depends on lighting, part position, model changeover and defect definitions. CSUN designs the camera, illumination, edge AI inference, judgment logic and system interfaces together, supporting both PoC and production-oriented deployment.
Use Cases and Industries
- Scratch, stain, chip and foreign-object detection for metal, resin and electronic parts
- Appearance inspection for beauty devices, medical peripherals and consumer products
- Lines that need consistent inspection criteria across shifts and sites
- Factories that need image records for traceability and quality review
Problems We Help Solve
- Reduce variation caused by operator experience
- Design imaging conditions around lighting, angle and background changes
- Support dataset preparation, model evaluation and threshold tuning
- Plan integration with PLCs, PCs, fixtures, MES and APIs
Recommended Architecture
We combine industrial camera modules, lenses, lighting, edge AI devices and operator UI according to speed, accuracy and installation constraints. On-premises deployment is available when cloud upload is not appropriate.
- USB, MIPI or GigE industrial camera modules
- Edge AI computing devices or RV1126B evaluation kits
- Condition management UI, image storage and inspection logs
- PLC, REST API, file exchange and other system interfaces
Why CSUN
- Camera, embedded Linux, AI inference and production support in one engineering team
- Fast PoC using sample images and real site constraints
- Production-aware design for components, enclosure, thermal behavior and maintenance
Discuss a PoC
Share sample images, inspection targets or line constraints. We can propose a PoC configuration, evaluation method and next steps.
System Architecture
Expected Benefits
1
AI-based image judgment dramatically reduces missed-defect rates vs. manual inspection, minimizing escape risk.
2
Automated inspection enables 24/7 operation, fundamentally solving the inspector shortage challenge.
3
Accumulated inspection data enables manufacturing process improvements, boosting both quality and productivity.
Applicable Industries & Use Cases
Manufacturing & Visual InspectionMedical & HealthcareAgriculture & FoodLogistics & AutomationSecurity & SurveillanceR&D & PoC
Related Products
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RV1126B AI Vision Kit
RV1126B NPU evaluation kit for AI camera PoC, video streaming, recording and production planning.
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Industrial Camera Modules
USB/MIPI industrial camera modules selected and customized around image quality, field of view, low-light needs and enclosure constraints.
Camera ModuleUSBMIPIIndustrial VisionLow Light
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Edge AI Computing Devices
Edge AI computing devices for running AI inference inside factories, facilities and embedded equipment.
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From camera selection to AI model design, embedded implementation, and mass production — we provide end-to-end support.
FAQ
Can you customize camera modules?
Yes, we offer customization from lens selection, FOV, interface (MIPI/USB/CSI) to enclosure design, tailored to your product requirements. Please share your needs first.
Can we start with a production-oriented PoC consultation?
Absolutely. CSUN's strength is end-to-end support from prototype to mass production. We propose designs with production in mind from the PoC stage, enabling a smooth transition to volume manufacturing.
Do you provide WebRTC recording and AI SDK?
Yes, the RV1126B AI Vision Kit provides P2P/WebRTC streaming, recording pipeline, and AI inference SDK in one package. API documentation and sample code are also available.
Are evaluation samples available for the QR code reading module?
Yes, we offer evaluation sample loans. You can test reading performance in your actual usage environment. Please contact us via the inquiry form.
Can you support mass production and long-term supply for the Japanese market?
Yes, CSUN has 15+ years of track record in the Japanese market, with numerous mass production and long-term supply achievements: 20k digital piano units, 5k+ camera modules, 500 logistics devices, and more. Our entire operation — from component selection and quality management to after-sales support — is built for long-term supply.
Planning an AI vision or edge AI solution?
From camera selection to AI model design, embedded implementation, and mass production — we provide end-to-end support.
Related Case Studies
Proven results related to this solution.
Beauty / Cosmetics Visual Inspection / Image Processing
Image Processing Inspection System for Beauty Devices
Glossy and curved parts changed how scratches and stains appeared, causing variation in manual judgment.
Image ProcessingVisual Inspection照明設計組み込みUI
Details