Solar Charging Controller and Control System
Stable control had to consider outdoor conditions, power fluctuation, remote maintenance and display operation.
Results Summary
Stable inspection quality: AI-based judgment dramatically reduces human error
Reduced workload: Automated recording and assessment cuts labor hours
Fast PoC-to-production: Evaluation kit enables rapid validation and smooth transition
Customer Challenge
Stable control had to consider outdoor conditions, power fluctuation, remote maintenance and display operation.
Implementation Overview
Background
Solar equipment requires control according to environment and power state. Depending only on site checks increases maintenance workload.
Challenges
- Generation and charge-state fluctuation
- Stable outdoor operation
- Remote status awareness
- Integrated on-site display and control
Implemented Solution
Charge-control board, display UI, sensor input, log management and communication were combined.
- Charge controller
- Display and operation panel
- Sensor/alarm input
- Log and communication functions
Rollout
- Control Review
Power, charge, protection and display requirements were confirmed. - Board and UI
Control logic and display operation were implemented. - Environment Evaluation
Outdoor operation, power fluctuation and log review were evaluated.
Operational Change
- Charging status and alarms were unified
- On-site operation and maintenance logs were organized
- Remote monitoring and additional sensor links became easier to review
Expansion
IoT cloud, remote firmware update, battery monitoring and camera monitoring can be integrated later.
Discuss Outdoor Control
Share power conditions, controlled devices, display requirements and communication method for a proposal.
Results & Impact
Charging status, alarms, display operation and maintenance logs were integrated into an easier-to-manage control base.
Why CSUN
Integrated camera, embedded, AI, and connectivity: System-level optimization, not piecemeal
One-stop from PoC to mass production: Prototype evaluation → design → production → long-term supply
Flexible design for real-world constraints: Adapts to existing lines, lighting conditions, and space limits
Trilingual support (JP/ZH/EN): Global development, sourcing, and support capabilities
Related Solutions & Products
From camera selection to AI model design, embedded implementation, and mass production — we provide end-to-end support.
FAQ
Can this work in a similar production environment?
In most cases, yes. Please share sample images and requirements from your site. We'll propose the optimal configuration based on similar cases.
Can I consult just for a PoC?
Absolutely. We welcome PoC-only engagements. Our evaluation kit enables rapid validation.
Can we validate without stopping our existing line?
Yes. Add-on cameras or non-invasive sensors allow validation while your existing line keeps running.
Can you help with camera selection?
Yes. We'll recommend the optimal camera module based on your target objects, lighting conditions, and inspection criteria.
Facing a similar challenge?
From camera selection to AI model design, embedded implementation, and mass production — we provide end-to-end support.